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Theoretical Background

08/05/08

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In order to fully understand how and why aerosol gels are formed by combustion of an oxidizer with a gas, liquid, or solid a few terms and explanations are needed. For further information see…

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"Hybrid Superaggregate Morphology as a Result of Aggregation in a Cluster Dense Aerosol," R. Dhaubhadel, F. Pierce, A. Chakrabarti, and C.M. Sorensen, Phys. Rev. E 73, 011404 (2006).

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"Aerosol Gelation: Synthesis of a Novel, Lightweight, HighSpecific Surface Area Material" Rajan Dhaubhadel, Corey S. Gerving, Amitabha Chakrabarti, and Christopher M. Sorensen. Department of Physics, Kansas State University, Manhattan, Kansas, USA. 01 August 2007

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bulletAerosol Gel - Quite literally, it is a gel that is formed in the aerosol phase, through the gelling of its constituents. This is the key difference between Aero-gel and aerosol gel, aero-gel requires an all important drying step in order for it to turn into an aero-gel, aerosol gel does not. Furthermore, the aerosol gel gels in a quick process from the aggregation of nanometer sized particles that were formed by the combustion of oxygen and some fuel (gas, liquid, solid (?)). Ex: 2C2H2 + 202 -> 4C + 2H20. In this example the carbon would have formed an aerosol gel, i.e. a carbon  aerosol gel.
bulletGel - A gel is something we interact in our daily lives, be it hair gel, shampoo, or Jell-O. These gels are formed from a colloidal solution, where a solid structure has formed a network throughout its liquid medium. However, aerosol gels are unlike these gels. Aerosol gels have no liquid medium, they are just a solid structure of fractal aggregates.

 

bulletAggregation - This process is simply the attraction of particles to one another due to chemical bonding or the Van der Waals Forces. After the combustion of a oxidizer and a fuel, the nanosized particles/monomers (a small molecule) created find each other because of Brownian motion and then stick together through the Van der Waals force. Then this process continues, as more and more particles join together and form networks, and networks of particles called aggregates join other aggregates, thereby creating an aerosol gel, which consists of networks of fractal aggregates. "Fractal aggregates are a scale invariant, random, loosely packed ensemble of monomers which have assembled themselves  from initially separate entities." R. Dhaubhadel Abstract

 

bulletCombustion - It is an exothermic reaction when large amounts of heat and energy are released by the rapid oxidation of a fuel. As opposed to burning, this is not as rapid.

 

bulletVolume Fraction - A very important issue in how quickly the aerosol gel will gel is the volume fraction (Fv). Generally, the bigger the Fv, the quicker the gelling time. Where, Fv= Volume of the particles/ Volume of the System. The following graph of comparing Fv and gel time shows two things, one, that gel time decreases as Fv increases and two, that the smaller the monomer radius, the faster the gel time.   

Our goal volume fraction is ~10-4. The reason being, if the Fv is to small, the gel time is longer than the gravitational settling time scale, and all of the nanosized monomers will settle to the bottom of the container rather than aggregate. Furthermore, if the Fv is too short, other time scales like the rate of heat dissipation play an important role. Meaning, if the monomers are still in a molten form and they start to aggregate, the monomers will coalesce with other monomers and will not form a beautiful network of fractal aggregates, but rather a goop made up of the former monomers.

bulletParticle Size - The size of the constituents is also very important on whether an aerosol will gel. As seen in the above graph, having large particles results in a slower gelling time after combustion. Having a fast gelling time is very practical. From experiment, it has been shown that our combustion process creates nanosized particles in the 10nm range.

 

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This site was last updated 08/05/08